Animatronic Dinosaur Factory From China

How To Repair

Installation method


  


1 Mechanical installation(four legs dinosaur)
A.  Exhibits in place(pieture 1)
I.Transport the dinosaur’s main body to the display place ; put the other accessonices to the side.
II.Make sure the dinosaur is conectly oniented and confinms that all accessories are complete.
B.  Installation of tail(picture 2-3)
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I.First,unplug the set pin from the pin-hole joint of tail.
II.Make sure the steel frame tail is opposite the dinosaur’s main boby,plug in the set pin again and plug in the split pin.
III.Hook in the exteusion spring, and then cover the tail with skin.
C.  Dinosaur hoisting(As picture4-7)
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I.First,connect the harness into two groups,(make sure the hamess is connected under the neck of dinosaur and winds around the prothorax.The make the hoisting point directly opposite to the prothorax. Finally, hook the left and right ends of the hamess on the lifting equipment. The tail hamess’bundle method is the same as the previous steps.) As picture-4, hoist it after confiming that hamess and bckle is connected in security.
II.After hoisting,check if it forces balance, if ineven, slowly lower the dinosaur and loosen the hamess then adjust until it balances. Hoist the dinosaur body completely, as picture-4.
III.Hoist the dinosaur boby off the ground until it is in a steady state,slowly lower it down until the chassis is exactly touches the ground, and keeps in this hoisting state.
IV.Loosen all the fixed screw on the flange of chassis, unplug (insert the crowbar before unscrewing the last screw,then unscrew all the screws), hoist the dinosaur boby to pull it apart from chassis, pull-out the crowbar. Hoist the dinosaur boby upon the steel frame dinosaur leg 10-20cm, then keep the hoisting state. (if there marked that chassis turn around, please hoist it in a suitable height, tum around 180”,repeat the above steps) as picture-5
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V.Connect the steel structure dinosaur leg to the four corresponding flanges on the chassis, (every steel structure dinosaur leg has marked to show it is fore leg or hind leg and left or righe. Which flange is upward and which is downward. After recognizing the corresponding position of dinosaur leg and align the flange’s hole. Find out the stral seal between the flanges, align and plug in the screw then screw on the screw cap) in order to connect the dinosaur main body more easily, we left a little crack insead of tightening too much. As picture-6.
VI.After connecting the 4 steel frame tail to the chassis, then lift slowly down until nearlu touch the flange, (lift the dinosaur main bidy’s flange is near 1cm to the flange of steel frame leg, insert the crowbar and plug in crew at the same time. The crowbar is use to fine adjust holes pitch of flange. Plugged all the screw into flange and tighten the screw cap, pull-out the crowbar and plug into the ultimate screw .Tighten the screw on chassis, lift down the dinosaur main body slowly until the flanges is exactly joint together. Now tighten all the screws and loosen the hamess. As picture-7) finally, tighten all the screws 3 times.
2  Art installatlon and restoratlon
A.  Art installation
1.After mechanical parts’ installation, install the four sponge legs to the corresponding position on dinosaur.
2.Find out brush and contact adhesive in installation and art restoration part, apply contact adhesive on the revealed surface of sponge leg. As picture-8
3.Evenly apply rubber, after waiting for 5 minutes, (natural environment temperature range from 59’F to 86’F) touch and unstuck, then bond the crack together, pay attention to align the original shape of dinosaur skin. As picture-8
4.After glued the dinosaur epidermis on, we use the needle and thread to sewed it (sewed with needle and thread is in order to make the unglued cracks perfectly bonded together. To make it show a better visual effect.) As piture-9
5.Afer sewing the revealed surface, apply silicone rubber on the cracks, 1-2cm in width, and stick on the previously cut nylon cloth on it
6.Squeeze the silicone rubber into a container, and then pour into gasoline and oil color. Stir until it until assume sticky-like and the color is similar with dinosaur skin. Apply it on the cracks to make it can’t be seen the traces of bonding, but not to cover the skin. This step described in art restoration instruction.
3  Mechanical installation(two legs dinosaur)
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A.  Exhibits in place(picture-1)
1.Transport the dinosaur’s main body to the display; put the other accessories to the side.
2.Make sure the dinosaur is the correct orientation and confirm that all accessories are complete.
B.  Installation of tail(picture 2-4)
1.First, unplug the pin from the joint of tail.
2.Make the steel frame tail opposite to the dinosaur’s main body, plug in the set pin again and plug in split pin.
3.Hook in the extension spring, and then cover the tail with skin
C.  Dinosaur hoisting(as picture4-8)
1.First, connect the 4 harness into two groups, (make the connected harness through under the neck of dinosaur, wind around the prothorax. Then make the hoisting point directly opposite to the prothorax. (As picture-5) Finally, hook the left and right ends of the hamess on the lifting equipment. Tail hamess’ bundle method is to repeat the previous steps.) As picture-5, hoist it after confinming that hamess and buckle is connected in security.
2.After hoisting, check if it forces balance, if uneven, slowly lift down the dinosaur and loosen the hamess then adjust until it forces balance. Hoist the dinosaur body completely, as picture-5.
3.Hoist dinosaur body off the ground and it is in the steady state, slowly lift it down until the chassis is exactlu touch the ground, and keep this hoisting state.
4.Loosen all the fixed screw on the flange of chassis, unplug(insert the crowbar before unplug the last screw, then unplug all the screws), hoist the dinosaur body to apart it from chassis, pull-out crowbar. Crane the dinosaur body upon the steel frame dinosaur leg 10-20cm, then keep the hoisting state. (if there marked that chassis turn around, please hoist it in a suitable height, turn around 180’, repeat the above steps)
5.Connect the steel structure dinosaur leg to the four corresponding flanges on the chassis, (every steel structure dinosaur leg has marked to show it is fore leg or hind leg and left or right. Which flange is upward and which is downward. After recoguizing the corresponding positiong of dinosaur leg and align the flange’s hole. Find out the steal seal between the flanges, align and plug in the screw then screw on the screw cap) in order to connect the dinosaur main body more easily, we left a little crack instead of tightening too much. As picture-6
6.After connecting the 2 steel frame tail to the chassis, then lift slowly down until nearly touch the flange, (lift the dinosaur main body’s flange is near 1cm to the flange of steel frame leg, insert the crowbar and plug in crew at the same time. The crowbar is use to fine adjust holes pitch of flange. Plugged all the screw into flange and tighten the screw cap, pull-out the crowbar and plug into the ultimate screw dinosaur main body slowly until the flanges is exactly joint together. Now tighten all the screws and loosen the hamess. As picture-7) flnally, tighten all the screws 3 times.
4  Art installation and restorationdinosaur puzzle,dinosaur models,dinosaur replica

A.  Art installation
I.After mechanical parts’installation, install them to the corresponding position on dinosaur.
II.Find out brush and contact adhesive in installation and art restoration part, apply contact adhesive on the revealed surface of sponge leg. As picture-9
III.Evenly apply rubber, (waiting for 5 minutes, natural environment temperature range from 59’F to 86’F, touch and unstuck), then bond the crack together, pay attention to align the original shape of dinosaur skin.
IV.There are some small cracks can’t be completely stuck together with glue, so we need to sew up it with needle and thread like Surgeon doctor Stitch up a wound. As picture-10
V.Squeeze the silicone rubber into a container, and then pour into gasoline and oil color. Stir until it until assume sticky-like and the color is similar with dinosaur skin. Apply it on the cracks to make it can’t be seen the traces of bonding, but not to cover the wrinkle on the skin. This step detailed described in art restoration instruction.

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Chapter3   art   restoration
I.After we maintained the mechanism of dinosaur, we should do restoration of epidermis. First step is to apply the contact adhesive on the inside of rupture with small brush. As picture-1
II.After waiting for 3-5 minutes, (natural environment temperature range from 59’F to 86’F) touch and unstuck, then bond the crack together, pay attention to align the original shape of dinosaur skin. As picture-2
III.There are some small cracks can’t be completely stuck together with glue, so we need to sew up it with needle and thread like Surgeon doctor Stitch up a wound. As picture-3.
IV.After sewing up the skin, evenly apply a thin layer of clear silicone rubber to the sewed place with Palette Knife. Detailed as picture-4
V.Find out nylon cloth ins accessories box, cut into 2-3cm in width with scissors (should prepare it before this step), length of nylon is depend on the wound of dinosaur skin. Then stick it on the applied silicone rubber. As picture-5
VI.Squeeze the silicone rubber into a container, and then pour into gasoline to dilute it. Stir and until it assume transparent liquid. Apply a thin layer of transparent liquid on the dinosaur epidermis. As picture-6
VII.Mix the oil color to make it be similar to the color of dinosaur epidermis. And then pour the mixed oil color into the fourth step’s liquid. Stir it until well-combined. Then spray the colored liquid on the dinosaur’s epidermis. As picture-7
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 Chapter 4  Broken epidermis restoration steps:
I.When the dinosaur’s skin went into holes, we could take these steps to renovate it. First, clean up the skin of damaged part, then cut away the damaged sponge around the hole.  As picture-8
II.After cleaning up it, fill in the hole with new sponge. (Fill method: pare the new sponge until it resembles the hole in size. Apply contact adhesive on the back and side of sponge. Fill the hole with applied sponge.   As picture-9
III.Use soldering iron (30W-50W) to draw the skin shape on the sponge, the shape is according to the size of the original shape. As picture-10
IV.After drawing up the skin shape, evenly apply the clear silicone rubber to the sponge with Palette Knife.  As picture-11
V.Stick the nylon cloth on the sponge witch have applied silicone rubber, nylon cloth should be straightening naturally, can’t be tighten too much. Press nylon cloth slightly into wrinkle until the original wrinkle is clearly.    As picture-12
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VI.Squeeze the silicone rubber into a container, and the pour into gasoline to dilute it . Stir and until it assume transparent liquid. Apply a thin layer of transparent liquid to the dinosaur epidermis. As picture-13
VII.Mix the oil color to make it be similar to the color of dinosaur’s epidermis. And then pour the mixed oil color into the sixth step’s liquid. Stir it until well-combined. Then spray the color liquid on the dinosaur’s epidermis. As picture-14


 

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